Illinois Type Lock Plug Removal

During my years as a locksmith technician I had encounter many jobs where I had to service Illinois Duo and double sided disk locks. I came up with a great technique that helped me down the road servicing those types of locks without too much trouble. Sometimes, when getting a call for a residential lockout job where the front door is equipped with these types of locks, most of the time, the code will be stamped on the face of the lock. In such case that the lock will be visible, it would be much easier to cut a key and finish the job. However, sometimes, the code would be on the back of the plug and out of sight unless it is removed from the cylinder itself. These cylinder are usually held inside by an internal retaining ring that will not be reachable unless there is a key. In such case, this is where the technique i came up with come into play.  This is where my trick comes into play.

The first step to begin with the process is to drill and tap a hole on the left side next to the key-way wide enough that a #6- 32 screw will fit. It is important not to drill the hole more than 3/16" deep. Now the next step would be to Insert the screw and using an automotive type lock extractor in order to pull the plug out of the cylinder housing. Once the plug will be out, the bolt can be probed back to the open position. At this point, there will be few possibilities, replacing the lock, or make a new key since now the code will be visible after the plug is out. In case of a decision for making a new key, next step would be to repair the slightly damaged lock. The repair would only be involve snapping the retaining ring back to the plug and the plug back into the cylinder. Before replacing the plug, be sure to de-burr it and the cylinder, if necessary. To make the lock look more ecstatic, the screw should be cut off, and grind the res of it.

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Ignition Roll Pin Tip

I used to complain a lot o one of the locksmith companies I was working with when they sent me to a job where I had to remove a Nissan or Ford Escort ignition in order to fix it or to originate a new key. What gave me the aggravation doing those type of jobs was trying to remove the roll pins in order to remove the ignition cylinder. I got a tip from a fellow locksmith technician to drill a 3/32" or an 18" hole along side of the roll pin and then using a blunted ice pick or scratch awl, in order to pry the pin up and out. Not only it was very difficult, I often ended up with holes in my hands or fingers when the ice pick slipped, or I would inconsistently cut myself on a sliver of metal when the ice pick slipped and gouged the housing. In any event, removing these ignitions has been a pain for me.

Now, what I did in order to modify the method a little bit was still drilling the hole beside the roll pin, but instead of using an ice pick or scratch awl, I use a #10 or a 815 Torx screwdriver. Usually, those pins will come right out on the first try  while using the Torx and my fingers would be unharmed. It was amazing how the Torx screwdrivers have turned what usually be a thirty minute job into a ten minute job for me. If  any technician will try this method, I he or she will be surprised at how well it works. Although I have not yet broken Torx driver, I do use the ones that have a lifetime guarantee.

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Decorative Locks and Handle-Sets

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