As a mobile locksmith technician sometimes it is very hard to keep the inventory in the service van full. For locksmith technicians who provide large variety of products and services in the category of residential, commercial and automotive, not only keeping trace of inventory gets very difficult, but it gets very expensive as well. With automotive services, I usually try to keep key blanks at least a couple from most makes and models. For motorcycles, since the blank are a lot cheaper, I keep a little more even though I don't get many jobs making motorcycle keys.
I got a call recently from a customer who wanted a key made for his Suzuki motorcycle. On motorcycles, the ignition key is usually different than the gas cap key which meant I needed at least two keys made. Fortunately, I knew they use the same blank, but what I didn't know was the fact I was a little short on inventory. I accepted the job thinking I have enough blanks to work with and was headed to the customer's address.
Once I got to the customer and ran a quick check on my inventory, I noticed I had only 3 blanks to work with. I started by making the key for the gas cap which was easier for me and since it left me with only two blanks, I decided to use the software I had to determine the rest of the cuts for making the key for the ignition. Since there were many choices for different type of cuts, I found myself without blanks and a working key.
At this point, I didn't have many choices, but to try and work with the keys that were already cut. For this to happen, I had to fill the cuts on the keys I made with solder making sure the keys were hot enough, so it would bond properly. Once the keys were cooled off, I re-cut one of them to the right cuts. Since the blanks were nickle plated keys, the repair i did was hardly noticeable and I was able to get the job done and get the customer back on the road.
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